Robopac Robot 2001 Manual
Robopac Robot 2001 Manual: Everything You Need to Know About This Amazing Machine
If you are looking for a versatile and powerful packaging solution, you might want to consider the Robopac Robot 2001. This is a self-propelled robot that can wrap pallets of any shape and size with stretch film. In this article, we will explain the features, benefits and operation of the Robopac Robot 2001, as well as some tips and best practices for using it.
Robopac Robot 2001 Manual
What is the Robopac Robot 2001?
The Robopac Robot 2001 is a semi-automatic stretch wrapper that can move around the pallets to be wrapped, without the need of a fixed installation. It has a battery-powered motor that allows it to operate autonomously for up to 250 pallets per charge. It also has a control panel with a display that lets you adjust the various functions and parameters of the wrapping cycle, such as film tension, pre-stretch, number of wraps, speed and height.
What are the advantages of the Robopac Robot 2001?
The Robopac Robot 2001 offers several benefits for your packaging needs, such as:
Flexibility: You can use it to wrap pallets of different shapes, sizes and weights, even if they are irregular or unstable. You can also use it in different locations within your warehouse or facility, as it does not require a dedicated space.
Efficiency: You can save time and labor by letting the robot do the wrapping for you, while you focus on other tasks. You can also save film and energy by using the pre-stretch feature, which stretches the film up to 250% before applying it to the pallet.
Quality: You can ensure a consistent and uniform wrapping of your pallets, with optimal protection and stability. You can also customize the wrapping cycle according to your specific needs and preferences.
Safety: You can avoid accidents and injuries by keeping a safe distance from the robot while it is operating. You can also rely on the emergency bumper and stop button that will stop the robot in case of any obstacle or problem.
How to use the Robopac Robot 2001?
To use the Robopac Robot 2001, you need to follow these simple steps:
Make sure that the robot is fully charged and ready to use. You can check the battery level on the display.
Load the stretch film roll on the carriage and thread it through the rollers. Make sure that the film is aligned and tensioned correctly.
Place the robot near the pallet to be wrapped and attach the film to one corner of the pallet.
Select the desired wrapping cycle on the control panel. You can choose from several preset programs or create your own custom program.
Press the start button and let the robot do its job. The robot will move around the pallet and wrap it according to your settings.
When the wrapping cycle is finished, cut the film and secure it to the pallet. The robot will beep and return to its starting position.
Move the robot to another pallet or store it in a safe place when not in use.
What are the main components of the Robopac Robot 2001?
The Robopac Robot 2001 consists of four main components: the base, the mast, the carriage and the control panel. Let's take a look at each of them in more detail.
The base is the part that supports and moves the robot around the pallets. It has a battery-powered motor, a steering arm, a sensing arm, a bumper and four wheels.
The mast is the vertical part that supports and lifts the carriage. It has a chain-driven system that allows the carriage to move up and down according to the height of the pallet.
The carriage is the part that holds and applies the stretch film to the pallet. It has a pre-stretch system that stretches the film before wrapping it, a film tension control that adjusts the force of the film on the pallet, and a film cutting and clamping device that cuts and secures the film at the end of the cycle.
The control panel is the part that allows you to set and monitor the wrapping cycle. It has a 7-inch color touchscreen that displays the various functions and parameters of the robot, such as program selection, battery level, alarm messages and statistics.
How to maintain and troubleshoot the Robopac Robot 2001?
To ensure the optimal performance and safety of the Robopac Robot 2001, you need to follow some basic maintenance and troubleshooting procedures. Here are some tips and recommendations:
Before using the robot, check its general condition and make sure that all parts are clean, lubricated and functioning properly.
After using the robot, clean it with a damp cloth and store it in a dry and ventilated place. Do not use solvents or abrasive products to clean it.
Charge the battery regularly and avoid deep discharges. Follow the instructions of the battery manufacturer for proper charging and maintenance.
Replace the stretch film roll when it is empty or damaged. Use only high-quality film that is compatible with the robot specifications.
If you encounter any problem or malfunction with the robot, refer to the alarm message list and information in the user manual. If you cannot solve the problem by yourself, contact your authorized service center or dealer for assistance.
How to customize the wrapping cycle of the Robopac Robot 2001?
The Robopac Robot 2001 allows you to customize the wrapping cycle according to your specific needs and preferences. You can choose from several preset programs or create your own custom program on the control panel. Here are some of the parameters that you can adjust:
Number of wraps: You can set the number of wraps that the robot will apply at the bottom, top and middle of the pallet. You can also set the number of reinforcement wraps for extra protection.
Film tension: You can set the force of the film on the pallet, from low to high. You can also set different tensions for different parts of the pallet, such as corners or edges.
Pre-stretch: You can set the percentage of pre-stretch that the robot will apply to the film before wrapping it, from 0% to 250%. Pre-stretching the film reduces film consumption and improves load stability.
Speed: You can set the speed of the robot movement around the pallet, from slow to fast. You can also set different speeds for different parts of the pallet, such as corners or edges.